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INTELLECTUAL CAPITAL

Intellectual Capital is a critical driver of KBL’s success, innovation and competitive advantage. By effectively managing and leveraging our research & development efforts, intellectual property, knowledge assets, brand value and employee expertise, we continue to enhance this capital, and in the process, create long-term value for all our stakeholders.

17

Patents Held

251 Million

on R&D (In FY 2022-23)

235 Million

FY 2021-22

1 Patent received Filed for 2 New Patents (In FY 2022-23)

6

No. of Research Papers published (one at International forum)

KEY HIGHLIGHTS

INNOVATION

Innovation is the key element enhancing our intellectual capital and nurturing long-term growth and differentiation in the market.

Few innovative Solutions and Technologies
  • Lowest Life-cycle Cost design for pumps offering longer life, and minimum cost towards operation and maintenance
  • Augmented Reality for training on operation and maintenance of products
  • Product design validation and operation simulation software technology
  • In-house design and manufacturing of reliable Hydro-pneumatic systems
  • 150 mm submersible oil cooled motor designs for borewell pumps
  • Dual Voltage controller technology to avoid motor burning in wide voltage range applications

New R&D Centre developed at KPML plant

Some of our engineering solutions in product development
  • Critical application pumps for Nuclear power plant
  • High energy-efficient design DBxe/GK(W) series of pumps complying to Minimum Efficiency Index (MEI) as per EN16480 standard
  • Sealless canned motor and magnetic drive pumps for hazardous and toxic liquids
  • Air cooled thermic fluid pumps for high temperature applications
  • PICO/PAT systems to harness micro hydel sources for generation of renewable energy
  • KirloSmartTM - Remote pump health monitoring system and analytical support for predictive maintenance
  • Products with India Design Mark - Product design excellence accreditation by India Design Council, department of Government of India
  • Submersible non-clog pumps with Glycol cooled electric motors for Storm Water application
  • Energy-efficient pumps with 5-star/4-star rating certification by Bureau of Energy Efficiency (BEE), Government of India
  • Energy-efficient Monobloc/coupled pump sets with IE4/IE5 premium efficiency motors
  • Innovative Advanced Sand fighter design in borewell submersible pump sets

RESEARCH & DEVELOPMENT

We understand the importance of continuous innovation and invest substantial resources in research and development (R&D). Our efforts on R&D are aimed not only at expanding our product range, but also upgrading our products to reduce emissions and manufacturing most reliable energy-efficient and lowest life-cycle cost products.

Key Capabilities in R&D
  • 17 patents for innovative technology (including 2 US patents)
  • CFD analysis/structural analysis/cavitation/surge analysis/transient analysis
  • Numerical simulation software for product design validation of pumps, valves, turbines and electric motors
  • 3D Printing technology to produce castings with complex designs - comprehensive and effective casting simulation tool for improving casting quality, optimising process conditions and reducing casting costs
  • One of Asia’s largest hydraulic research centres
  • Product data management tool

LEVERAGING INTELLECTUAL CAPITAL

Brand Value and Reputation

Brand value and reputation are our valuable intangible assets that contribute to our intellectual capital. We take utmost care in ensuring that our brand value and reputation is not compromised. Being the oldest and pioneering company in the sector, our contribution is well-recognised by external stakeholders.

Intellectual Capital Protection and Risk Management

We address protection and management of intellectual capital by outlining our strategies for mitigating risks such as intellectual property infringement, data breaches, and information security threats. We also highlight any significant legal or regulatory developments related to intellectual property rights that may impact our business.

Patents, Trademarks and Intellectual Property

Our intellectual property portfolio includes our patents, trademarks and copyrights. These proprietary assets provide legal protection and exclusivity, enabling us to safeguard our innovations and maintain a competitive edge.

Employee Skills and Expertise

Our employees’ skills, knowledge and expertise are the crucial components of our intellectual capital. We focus on talent acquisition, development programs and employee engagement initiatives to nurture and retain our highly skilled workforce. In FY 2022-23, several training sessions were conducted on technical skills, industry knowledge, leadership qualities and other relevant competencies, to help them contribute to our strategic objectives.

Total Productivity and Quality Management

As part of the Total Productivity and Quality Management (TPQM) project for restoring machine’s original condition, improving processes and OEE in manufacturing plants, we adopted the Karakuri approach. This approach is targeted at developing innovative solutions that automate repetitive tasks, enhance productivity, and optimise workflow.

Knowledge Management Initiatives

Our focus continues to be on capturing, organising and leveraging internal expertise and knowledge accumulated on developing engineering and manufacturing process expertise. Our knowledge management initiatives enable us to harness the collective intelligence of our workforce.

KirloSmartTM

KirloSmartTM is an IoT technology solution where pumps can be monitored remotely as it enables real-time data collection and analysis. It also offers predictive maintenance, remote diagnostics and performance optimisation, leading to reduced downtime and cost savings. We take pride in being India’s first pump manufacturer to deploy this solution over 50+ customer sites succesfully.

Key features of KirloSmartTM:
  • A more efficient IoT-based remote pump monitoring system
  • Continuing its trend of setting a new benchmark in engineering excellence and using technology for customer convenience
  • Enables user to remotely monitor and troubleshoot pump on a real-time basis without manual intervention, predicting and taking corrective measures to prevent breakdown and ensuring pump gives optimal performance

50+

Augmented Reality experiences

Awarded Design Certificate from India Design Council

  • AT - Air Cooled thermic fluid application pump
  • ROMAK - Magnetic drive process pump
  • I-NS - Submersible non-clog pump
  • KVM - Vertical multistage pumps
  • I-CM - Canned motor process pumps
  • LLCTM - Lowest life cycle cost design pumps
  • HYPN - Hydro-Pneumatic systems
  • FLD - Fire Sprinkler pump-set

DIGITAL SOLUTIONS

Our approach towards digital solutions is to combine cutting-edge technologies such as IoT, artificial intelligence (AI), machine learning (ML), and data analytics to streamline processes, enhance customer experiences, and optimise decision-making, automate repetitive and manual tasks across various departments, thus increasing operational efficiency and employee productivity and reducing the risk of errors.

AUGMENTED REALITY

We embarked our Augmented Reality (AR) journey by defining its purpose for us and our customers. We have planned technical and creative elements of AR application, which involves employee training. So far, we have developed 50+ AR experiences, which involved creating the AR content for service and manufacturing processes. As a next step, we aim to extend our AR solution to potential customers.

SUPPORTING DISASTER MANAGEMENT PROGRAMS

We are the pioneers in manufacturing reliable and next-gen pumping solutions to support disaster management initiatives of private institutions and public health departments. To give an example, our teams from KBL (India), KBTL (Thailand) and SPP Pumps (UK) visited the Mae Sai Cave in Thailand to provide their technical expertise on dewatering activities and submitted a report on efficient water management and dewatering. Moving ahead, our aim is to develop highly energy-efficient and innovative products for industrial, agriculture and domestic applications.

Generating Green Power with PICO Turbine

In partnership with Shimla Jal Prabandhan Nigam Limited (SJPNL), we set up a PICO turbine, the micro hydropower generator, at a water treatment plant in Ashwani Khad at Himachal Pradesh. PICO is a compact and sophisticated version of ‘Pump as Turbine’ (PAT) capable of generating up to 5 kW power by using flowing water from any source, with the potential to electrify remote locations and villages. It can also be used in hilly areas and process industries as small hydropower generation plants. The hydropower generator at the water treatment plant will harness the potential energy of a flowing stream of water by generating 3 kW of clean and green power, which will be a source of SJPNL’s campus lighting and will also reduce dependence on traditional sources of energy.