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INTELLECTUAL CAPITAL

One Innovation at a Time

We rank among the first Indian companies to embrace future-ready technologies and remain at the forefront in using cutting-edge technology to manufacture high-end pumps. With our strong emphasis on innovation and quality, we have created a significant presence in the domestic and international markets.

Strategies Impacted

S1 S2 S3 S4 S5 S6

SDGs Impacted

Material Issues Impacted

M1Product stewardship and innovation

M8Talent attraction and retention

M12Marketing and communications

M13Economic performance

M14Customer safety and product quality

M15Cyber security and digitisation

M16Market presence

KEY HIGHLIGHTS OF FY 2024-25
4

Patents granted

437

BEE Star Rated Products

243

New products launched

2

NABL-certified pump testing facilities

₹308.48 mn

Total investment in R&D

200+

No. of R&D employees

8

Research papers published

4

Design registrations

BREAKING NEW GROUND WITH STATE-OF-THE-ART LAUNCHES

Launched first time in India

  • LEHR – 10 cm borewell submersible pumps with Flexi-Drive technology
  • Energy-efficient 17.5 cm borewell submersible pumps with oil-filled motor

Launched energy-efficient JOS Ultra Openwell Submersible Pumps

INNOVATION – THE CORE OF ALL OUR ENDEAVOURS

Innovation is the backbone of all our verticals. With strong emphasis on innovation, quality and customer happiness and with an unwavering dedication to engineering excellence and sustainability, we are creating a significant presence in both domestic and international markets.

The Company continues its trend of setting a new benchmark in engineering excellence and using technology for customer convenience. KirloSmartTM, its advanced version of its signature IoT (Internet of Things) based pump monitoring system uses IoT as technology, allows the customer to remotely monitor the pump’s essential parameters by measuring and transmitting its analytical field parameters on our web-based portal. It generates alerts for the probable causes leading to the failure of the pump and a system enabled with it helps the user in monitoring the pump health on a real-time basis by appropriately sensing the critical health parameters of the pump. It helps take predictive maintenance or action to avoid bad performance or failure, thereby significantly reducing maintenance cost and loss of production.

INNOVATIVE PRODUCTS AND TECHNOLOGY
  • KW-SC vertical inline pump series
  • KU7P - India’s first 17.5 cm Oil-Filled Submersible Pump
  • LEHR-10 cm borewell submersible pump with flexi drive technology – First time in India
  • PetroTurbo, a state-of-the-art pump designed specifically for retail petroleum applications
  • GFP series end suction slurry pump, designed specifically for Flue Gas Desulphurisation (FGD) applications
  • Energy-efficient JOS Ultra openwell submersible pump
  • Next generation of KirloSmartTM - IoT based pump monitoring system
  • Special pumps for nuclear applications
  • Pump/Valve Selection Package
  • Fire Pump Monitoring system
  • Lowest Lifecycle Cost (LLCTM ) Pumps
  • Canned Motor Pump for industry, marine and defence ships
  • Additive manufacturing 3D Printer
  • FM/UL Fire Package
  • Autoprime Unit
  • Dry pit submersible pump that can work as dry pit as well as wet pit
  • KBL’s largest turbine inlet valve of 3800 mm PN2.5 with dual ground mounted cylinder arrangement
  • Monobloc pumps and Self Priming pump sets with IE4/IE5 Ultra-premium efficiency motors
  • Lifter shallow well pump series for domestic application
  • KAM series pumps suitable for wide voltage range
ENABLING DIGITAL TRANSFORMATION OF PROJECTS

Bidding

Dolphin, a pump selection software tool, that offers new updates on products, helps improve performance and precision and improves sales of manufacturers engaged in fluid handling and related equipment.

Engineering and Design

Introduced skid-mounted Smart Firefighting System with IoT-based remote monitoring solution, an advanced system designed for ease of installation and real-time insights.

Procurement

Introduced Vendor Portal for Supplier Management

The world’s largest 3D printer at Kirloskarvadi plant for faster turnaround of moulds in foundries
AT THE FOREFRONT OF USING CUTTING-EDGE TECHNOLOGIES FOR HIGH-END PUMPS
  • Launched LEHR – 10 cm borewell submersible pumps with Flexi-Drive technology – First time in India
  • As a progressive step, KBL has launched Annika-II and Anisa-II, highly efficient pumps for domestic and agriculture use, with the most advanced design, compact, lightweight and enhanced safety features
  • Patent for Hydro Power Generation System for PICO pump turbine, which underscores our unwavering dedication to innovative energy solutions and technological advancement. Key attributes of this system are:
    • cost efficiency
    • enhanced mobility due to portability
    • minimal maintenance pre-requisites
    • a user-friendly compact design that simplifies installation
  • Introduced Artificial Intelligence and self-learning systems to select, customise and perform application engineering around existing products
  • Staying ahead of the curve through digital initiatives by investing in virtual reality, augmented reality, artificial intelligence and 3D printing, providing technological advantage and creating additional revenue streams in the services business
  • Implemented Augmented Reality for hands-on service and to respond to customers better
  • The world’s largest 3D printer at Kirloskarvadi plant for faster turnaround of moulds in foundries
  • KirloSmart™, an IoT-based remote monitoring system, brings real-time performance data to the forefront, resulting in proactive maintenance and operational efficiency and marking the future of pump design. Along with pump & motor parameters, now KirloSmartTM can also monitor water quality parameters. KirloSmartTM with the help of sensors can measure and monitor pH, Temperature, Turbidity, Conductivity, Chlorine and TDS levels based on the application (drinking/bore water)
AN UNWAVERING DEDICATION TO INNOVATIVE ENERGY SOLUTIONS AND TECHNOLOGICAL ADVANCEMENT
  • Breaking into fast-growing HVAC market with innovative KW-LC and KW-SC pumps
  • This can be utilised for a wide range of applications including water supply, HVAC, hot water, drinking water and cooling water applications
  • CII GreenPro certified DBxe pump series – The DBxe pump series, reduces energy consumption significantly, while delivering top-tier performance. The pump complies with international standards and boasts a Minimum Efficiency Index (MEI) of ≥ 0.7, which ensures lower electricity costs and a reduced environmental footprint for the consumers
  • CII GreenPro certified Lowest Lifecycle Cost (LLCTM ) Pump Series – Lowest Life-cycle Cost (LLC™) pump series, engineered for lower energy and maintenance costs, is a state-of-the-art product. The series ensures significant cost savings while boosting profitability by maintaining high performance throughout the pump’s life cycle
  • Pump as Turbine (PAT) – PAT can meet comparatively higher energy requirements (up to 100 kW)
  • PICO is generally used for meeting smaller energy requirements (up to 5 kW)
  • KBL’s self-priming coupled pump sets and monobloc pumps, equipped with ultra-premium IE4 and IE5 class motors, enhance efficiency by offering lower operational costs and reduced payback times
  • Pressure Boosting Hydro-Pneumatic (HYPN) System is one of the most cost-effective pressure-boosting solutions worldwide
  • Autoprime, a ground-breaking mobile dewatering and flood control unit ranging from 30-300 HP boasts an impressive discharge capacity of 2,000,000 LPH. This makes it ideal for extracting large volumes of water with enhanced efficacy
  • GFP Series End Suction Slurry Pump is designed specifically for Flue Gas Desulphurisation (FGD) applications. Its robust construction, superior hydraulic efficiency and user-friendly maintenance features make it an ideal solution for handling aggressive slurry applications in various industrial settings
KBL’s R&D Strategy

Collaboration with external stakeholders

People focus motivation by training and recognition

Best use of PLM technology and numerical tools

Focus on value-added solutions (IoT, AR/VR, Diagnostics)

Value engineering for existing products

Faster and cost effective new product development

COLLABORATIONS FOR R&D

Institutions we collaborated with

  • Hydraulic Institute (HI)
  • Confederation of Indian Industry (CII)
  • Federation of Indian Chambers of Commerce & Industry (FICCI)
  • Indian Pump Manufacturers Association (IPMA)
  • Indian Electrical and Electronics Manufacturers’ Association (IEEMA)
  • India Foundry Association
  • Central Board of Irrigation & Power (CBIP)
  • Mahratta Chamber of Commerce, Industries and Agriculture (MCCIA)
  • Indore Management Association
  • Bureau of Indian Standards (BIS)
INTEGRATION OF IOT WITH BUSINESS PROCESSES
  • As digital capabilities improve and connectivity becomes omnipresent, technology is poised to quickly and radically change every sector of the Indian economy. New emerging technologies, increased level of digital adoption and behavioural changes in customers will benefit the nation
  • We are leading the charge in our industry by embracing technology throughout our operations in this digital age. Our “Digital First” approach includes comprehensive training initiatives to empower our workforce to effectively leverage digital tools and platforms. Our pursuit of digital transformation includes optimising business processes, developing cutting-edge innovations in fluid management and utilising artificial intelligence to revolutionise business models
  • Our commitment to digital adoption is rooted in our vision to drive sustainable growth, enhance competitiveness and create value for all stakeholders. We are excited about the opportunities unleashed by digital transformation and remain dedicated to exploring new possibilities for our business
  • KBL IoT and AI strategy roadmap for next 3-5 years is already in place. KBL has already started adoption of new disruptive technologies, including the integration of the Industrial Internet of Things (IIoT); we are investing in AI and IoT in factory Automation, Quality, Customer Service so on
  • KBL has invested in SCADA and MES system for all our manufacturing facilities for real-time monitoring and data collection from connected devices to optimise business processes like Real-time Production Monitoring, Quality testing so on
  • KBL are leveraging predictive maintenance and AI-driven insights to reduce operational costs and enhance asset reliability
  • KBL is investing in RPA for automation of repetitive tasks in various functions like Finance, Quality and IT team to increase workforce efficiency and allows employees to focus on higher-value activities
  • KBL is investing in advanced technologies in supply chain automation. KBL is modernising its Warehouses with advance equipment like ASRS, Vertical automated racks which are connected using IIOT to various ERP and other system to foster better supply chain management through enhanced visibility and traceability, safety of on ground workforce, increase the efficiency of people
  • KBL has been investing in advance IIoT bases solution for Energy Monitoring System, condition-based monitoring and promoting sustainability by enabling energy efficiency and resource optimisation
  • These EMS technologies are also unlocking new revenue streams such as data-driven services